Gearbox Repairs, Gearbox Upgrades, Gearbox Inspections and Evaluations

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Special Gear Units With Torques from 10 to 1000 kNm

In seven minutes, Kissling planetary gear-reducers open the 500 ton gates of the Rhine sluice near Basil (Switzerland). A torque of 900Nm is needed to do this Job.

Let’s go further away to a cement plant in the Near East. It took only four weeks to design and builds a reducer with continuous drive torque of 235 kNm. And what about the test bench for jet starters and fuel controllers for airplane engines: the load distributor with spur gears reaches a maximum of 64600 rpm. Kissling develops designs and builds special gear-reducers and multipliers for all applications, which withstand any stress level.

 When the exception becomes the rule. Special Kissling gear reducers. 

Local conditions, operational safety, environmental influences, abnormal temperatures, dusty surrounding, extreme torque’s, very high number of revolutions, they could all be exceptions, couldn’t they? But for Kissling 's special gear reducers or multipliers, they are the rule. These gear reducers are built to withstand maximum level of stress, for torque ranging from 10 to 1000kNm and for 1 to 70,000 rpm.

Kissling factory overhaul of a cableway gear-reducer

Special gear reducers for all applications

 When special requests become very special, when delivery terms are very restrictive, when the number of gear reducers ordered is very low and the production of single parts is the rule. These are all individual problems that have to be solved, and which only can be done by a very flexible company and not too big so it can control all its phases of production.

L. Kissling and Co. AG  has demonstrated its capability in building special gear reducers for decades, being one of the leading companies in this sector. Well-known manufacturers of mechanical products and equipment in the world and in all sectors seek the invaluable engineering services of Kissling, and they receive top quality products in exchange.

Our service includes the development, design and the manufacturing of special gear reducers with torque’s ranging from 10 to 100 kNm:

  • Helical and bevel-helical gear reducers

  • Planetary gear reducers

  • Load distribution gear reducers

  • Speed increasers up to 70’000 rpm

  • Gear reducers for extruders with one up to twelve shafts

As well as special constructions, couplings, oil coolers, and various other accessory components.

Torque distributor with differential for heavy vehicles

Technical expertise at all levels

Customers who buy special gear reducers also require a greater technical know-how at all levels. Kissling can provide qualified engineers with many years of experience and a great deal of technical know how for sales consultation, preparing bids and project development.

A project engineer will personally follow the order from the initial contact until delivery and assembly, and is always available to provide detailed technical information.

Heat Treatment: all the gears are case-hardened and ground

Quality at all levels

Kissling is one of the pioneering companies in building gear reducers. Because it’s continuously developing and using the most modern design and production technology, it has assured its technological leadership. 

Kissling uses its own technical Software (KISS soft), which performs the calculations for gears, shafts, bearing a.s.o. Kissling does not consider quality as a slogan but as a essential value, therefore its name is synonymous with operational safety, long life and the best price. It also means being able to meet short delivery deadlines.

Ad to all this its top quality customer service, Thanks to its own Customer Service Center (KSC), Kissling can provider after-sales customer service 24 hours a day, 365 days a year. It’s huge spare parts warehouse reduces downtime to an absolute minimum. The quality of Kissing's gear-units shows up after many years of daily use, when they proof a higher reliability than other products.

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